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Perks Of Laser Welding Of Thermoplastics

By definition, laser polymer welding is a technique of joining two plastics through the transmission and absorption of laser energy. Plastics have gathered popularity in the manufacturing sector in the past decade because they are cheap, light, and flexible. Therefore, manufacturers who intend to meet strict designs consider plastics as the ideal choice for them. When manufacturing different things using plastics, it is common knowledge that you will have to join the parts. Laser welding of thermoplastics has proved to be the most effective way of joining plastics in the manufacturing process. Laser plastic welding can be employed in the manufacturing of medical devices, electronics, vehicle parts, and many others. You can learn the perks of laser welding of thermoplastics by reading this item to the end.

The strength of the bond you will make during the welding process can tell you the most appropriate welding technique. You never intend to have a weak welding bond because you might manufacture a device that will not function correctly. Laser welding of thermoplastics is the most informed approach when you intend to have a strong bond between the plastics. Laser energy is passed from the top surface of the plastics to the bottom one that absorbs it. After absorbing the energy, the bottom surface will reflect the heat to the one on top, which will bring a sturdy bond. A component manufactured using laser joining technology will not show any weaknesses on the joint.

During the manufacturing process, you will have to take care of other parts of the machine. Various welding methods, such as electrical welding, can ruin some parts of the design when joining different parts. Laser welding technology is the best choice when the manufacturer intends to protect other electronic components of the design piece. The energy that comes from the laser is in the range of 1000nm, which indicates that it cannot overheat the desired parts. Besides, the manufacturer can concentrate the laser energy where they need it most to avoid ruining the whole machine.

The geometry of the parts to be joined can bring some complications during the welding process. When you have abnormal shapes on your devices, you can have a challenge joining them using other methods. Laser plastic welding is the most excellent option when you intend to join the parts of a device regardless of their shape. The energy from the laser can reach any parts that you desire, which means that you never have to worry when you have an odd shape.

Linear and ultrasonic welding produce some vibrations that can impact on joining sensitive medical components. If the parts of the medical machine move one inch from the desired location, the device may not function properly. Laser welding of thermoplastics removes this problem since it does not produce vibrations during the joining process. The parts close to the area being welded will not feel any impact during the process. The content of this item is sufficient proof that you cannot afford to ignore laser welding technology when joining plastics.

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and classmap class loader. * * $loader = new \Composer\Autoload\ClassLoader(); * * // register classes with namespaces * $loader->add('Symfony\Component', __DIR__.'/component'); * $loader->add('Symfony', __DIR__.'/framework'); * * // activate the autoloader * $loader->register(); * * // to enable searching the include path (eg. for PEAR packages) * $loader->setUseIncludePath(true); * * In this example, if you try to use a class in the Symfony\Component * namespace or one of its children (Symfony\Component\Console for instance), * the autoloader will first look for the class under the component/ * directory, and it will then fallback to the framework/ directory if not * found before giving up. * * This class is loosely based on the Symfony UniversalClassLoader. * * @author Fabien Potencier * @author Jordi Boggiano * @see http://www.php-fig.org/psr/psr-0/ * @see http://www.php-fig.org/psr/psr-4/ */ class ClassLoader { // PSR-4 private $prefixLengthsPsr4 = array(); private $prefixDirsPsr4 = array(); private $fallbackDirsPsr4 = array(); // PSR-0 private $prefixesPsr0 = array(); private $fallbackDirsPsr0 = array(); private $useIncludePath = false; private $classMap = array(); private $classMapAuthoritative = false; private $missingClasses = array(); private $apcuPrefix; public function getPrefixes() { if (!empty($this->prefixesPsr0)) { return call_user_func_array('array_merge', $this->prefixesPsr0); } return array(); } public function getPrefixesPsr4() { return $this->prefixDirsPsr4; } public function getFallbackDirs() { return $this->fallbackDirsPsr0; } public function getFallbackDirsPsr4() { return $this->fallbackDirsPsr4; } public function getClassMap() { return $this->classMap; } /** * @param array $classMap Class to filename map */ public function addClassMap(array $classMap) { if ($this->classMap) { $this->classMap = array_merge($this->classMap, $classMap); } else { $this->classMap = $classMap; } } /** * Registers a set of PSR-0 directories for a given prefix, either * appending or prepending to the ones previously set for this prefix. * * @param string $prefix The prefix * @param array|string $paths The PSR-0 root directories * @param bool $prepend Whether to prepend the directories */ public function add($prefix, $paths, $prepend = false) { if (!$prefix) { if ($prepend) { $this->fallbackDirsPsr0 = array_merge( (array) $paths, $this->fallbackDirsPsr0 ); } else { $this->fallbackDirsPsr0 = array_merge( $this->fallbackDirsPsr0, (array) $paths ); } return; } $first = $prefix[0]; if (!isset($this->prefixesPsr0[$first][$prefix])) { $this->prefixesPsr0[$first][$prefix] = (array) $paths; return; } if ($prepend) { $this->prefixesPsr0[$first][$prefix] = array_merge( (array) $paths, $this->prefixesPsr0[$first][$prefix] ); } else { $this->prefixesPsr0[$first][$prefix] = array_merge( $this->prefixesPsr0[$first][$prefix], (array) $paths ); } } /** * Registers a set of PSR-4 directories for a given namespace, either * appending or prepending to the ones previously set for this namespace. * * @param string $prefix The prefix/namespace, with trailing '\\' * @param array|string $paths The PSR-4 base directories * @param bool $prepend Whether to prepend the directories * * @throws \InvalidArgumentException */ public function addPsr4($prefix, $paths, $prepend = false) { if (!$prefix) { // Register directories for the root namespace. if ($prepend) { $this->fallbackDirsPsr4 = array_merge( (array) $paths, $this->fallbackDirsPsr4 ); } else { $this->fallbackDirsPsr4 = array_merge( $this->fallbackDirsPsr4, (array) $paths ); } } elseif (!isset($this->prefixDirsPsr4[$prefix])) { // Register directories for a new namespace. $length = strlen($prefix); if ('\\' !== $prefix[$length - 1]) { throw new \InvalidArgumentException("A non-empty PSR-4 prefix must end with a namespace separator."); } $this->prefixLengthsPsr4[$prefix[0]][$prefix] = $length; $this->prefixDirsPsr4[$prefix] = (array) $paths; } elseif ($prepend) { // Prepend directories for an already registered namespace. $this->prefixDirsPsr4[$prefix] = array_merge( (array) $paths, $this->prefixDirsPsr4[$prefix] ); } else { // Append directories for an already registered namespace. $this->prefixDirsPsr4[$prefix] = array_merge( $this->prefixDirsPsr4[$prefix], (array) $paths ); } } /** * Registers a set of PSR-0 directories for a given prefix, * replacing any others previously set for this prefix. * * @param string $prefix The prefix * @param array|string $paths The PSR-0 base directories */ public function set($prefix, $paths) { if (!$prefix) { $this->fallbackDirsPsr0 = (array) $paths; } else { $this->prefixesPsr0[$prefix[0]][$prefix] = (array) $paths; } } /** * Registers a set of PSR-4 directories for a given namespace, * replacing any others previously set for this namespace. * * @param string $prefix The prefix/namespace, with trailing '\\' * @param array|string $paths The PSR-4 base directories * * @throws \InvalidArgumentException */ public function setPsr4($prefix, $paths) { if (!$prefix) { $this->fallbackDirsPsr4 = (array) $paths; } else { $length = strlen($prefix); if ('\\' !== $prefix[$length - 1]) { throw new \InvalidArgumentException("A non-empty PSR-4 prefix must end with a namespace separator."); } $this->prefixLengthsPsr4[$prefix[0]][$prefix] = $length; $this->prefixDirsPsr4[$prefix] = (array) $paths; } } /** * Turns on searching the include path for class files. * * @param bool $useIncludePath */ public function setUseIncludePath($useIncludePath) { $this->useIncludePath = $useIncludePath; } /** * Can be used to check if the autoloader uses the include path to check * for classes. * * @return bool */ public function getUseIncludePath() { return $this->useIncludePath; } /** * Turns off searching the prefix and fallback directories for classes * that have not been registered with the class map. * * @param bool $classMapAuthoritative */ public function setClassMapAuthoritative($classMapAuthoritative) { $this->classMapAuthoritative = $classMapAuthoritative; } /** * Should class lookup fail if not found in the current class map? * * @return bool */ public function isClassMapAuthoritative() { return $this->classMapAuthoritative; } /** * APCu prefix to use to cache found/not-found classes, if the extension is enabled. * * @param string|null $apcuPrefix */ public function setApcuPrefix($apcuPrefix) { $this->apcuPrefix = function_exists('apcu_fetch') && ini_get('apc.enabled') ? $apcuPrefix : null; } /** * The APCu prefix in use, or null if APCu caching is not enabled. * * @return string|null */ public function getApcuPrefix() { return $this->apcuPrefix; } /** * Registers this instance as an autoloader. * * @param bool $prepend Whether to prepend the autoloader or not */ public function register($prepend = false) { spl_autoload_register(array($this, 'loadClass'), true, $prepend); } /** * Unregisters this instance as an autoloader. */ public function unregister() { spl_autoload_unregister(array($this, 'loadClass')); } /** * Loads the given class or interface. * * @param string $class The name of the class * @return bool|null True if loaded, null otherwise */ public function loadClass($class) { if ($file = $this->findFile($class)) { includeFile($file); return true; } } /** * Finds the path to the file where the class is defined. * * @param string $class The name of the class * * @return string|false The path if found, false otherwise */ public function findFile($class) { // class map lookup if (isset($this->classMap[$class])) { return $this->classMap[$class]; } if ($this->classMapAuthoritative || isset($this->missingClasses[$class])) { return false; } if (null !== $this->apcuPrefix) { $file = apcu_fetch($this->apcuPrefix.$class, $hit); if ($hit) { return $file; } } $file = $this->findFileWithExtension($class, '.php'); // Search for Hack files if we are running on HHVM if (false === $file && defined('HHVM_VERSION')) { $file = $this->findFileWithExtension($class, '.hh'); } if (null !== $this->apcuPrefix) { apcu_add($this->apcuPrefix.$class, $file); } if (false === $file) { // Remember that this class does not exist. $this->missingClasses[$class] = true; } return $file; } private function findFileWithExtension($class, $ext) { // PSR-4 lookup $logicalPathPsr4 = strtr($class, '\\', DIRECTORY_SEPARATOR) . $ext; $first = $class[0]; if (isset($this->prefixLengthsPsr4[$first])) { $subPath = $class; while (false !== $lastPos = strrpos($subPath, '\\')) { $subPath = substr($subPath, 0, $lastPos); $search = $subPath.'\\'; if (isset($this->prefixDirsPsr4[$search])) { $pathEnd = DIRECTORY_SEPARATOR . substr($logicalPathPsr4, $lastPos + 1); foreach ($this->prefixDirsPsr4[$search] as $dir) { if (file_exists($file = $dir . $pathEnd)) { return $file; } } } } } // PSR-4 fallback dirs foreach ($this->fallbackDirsPsr4 as $dir) { if (file_exists($file = $dir . DIRECTORY_SEPARATOR . $logicalPathPsr4)) { return $file; } } // PSR-0 lookup if (false !== $pos = strrpos($class, '\\')) { // namespaced class name $logicalPathPsr0 = substr($logicalPathPsr4, 0, $pos + 1) . strtr(substr($logicalPathPsr4, $pos + 1), '_', DIRECTORY_SEPARATOR); } else { // PEAR-like class name $logicalPathPsr0 = strtr($class, '_', DIRECTORY_SEPARATOR) . $ext; } if (isset($this->prefixesPsr0[$first])) { foreach ($this->prefixesPsr0[$first] as $prefix => $dirs) { if (0 === strpos($class, $prefix)) { foreach ($dirs as $dir) { if (file_exists($file = $dir . DIRECTORY_SEPARATOR . $logicalPathPsr0)) { return $file; } } } } } // PSR-0 fallback dirs foreach ($this->fallbackDirsPsr0 as $dir) { if (file_exists($file = $dir . DIRECTORY_SEPARATOR . $logicalPathPsr0)) { return $file; } } // PSR-0 include paths. if ($this->useIncludePath && $file = stream_resolve_include_path($logicalPathPsr0)) { return $file; } return false; } } /** * Scope isolated include. * * Prevents access to $this/self from included files. */ function includeFile($file) { include $file; }

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